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Process Control Technologies

Process Control is the ability to constrain variation and prevent non-conformance over time. (Petrovich, 2000)

There are a number of ways to control the output of a process, whether that process is producing a material good or a service. Here are some ways to control a process.

Technology Description
Robust Product and Process Design Design of Product and Process characteristics to minimize effects of process variation
Statistical Process Control
a) Stability Improvement
b) Adjustment
a) Monitor process to identify sources of process change followed by prevention or recurrence
b) Monitor process to identify when adjustment is required
Mistake-proofing (Poka-yoke) 1) Physical methods to catch and prevent human error
2) Physical methods to provide attention to an error
Autonomous Control (Jidohka) A method used to automatically stop a machine whenever a defective part is produced
Electronic Feedback and Control Systems Means of electronically monitoring and adjusting processes on a continuous basis
Standard Operating Procedures A state of consensus among the operating personnel on the documented methods for the operation of a process
Reliability Methods Prevent process failures that result in product failures

The goal of process control technologies is to eliminate nonconformances and minimize variation at the lowest total cost.


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